Payment Card Magnetic Stripe Machine

In card production, the automatic magnetic stripe welding, cutting, and integrated operating system of the positioning cutting component are very important. The magnetic stripe machine for payment cards is designed for the magnetic stripe welding and cutting of PET, PVC, and paper cards. The machine realizes the integrated automatic operation of positioning, welding, and cutting, which greatly shortens the production cycle. Aiming to meet the industrial pressure and excellent standards of Shenzhen, Wentong serves European card manufacturing groups and financial card OEM customers in Southeast Asia, covering financial payment, public transportation, retail membership, and other fields.

Payment card magnetic stripe machine parameters

Servo motor drive for magnetic stripe machine of payment card

The magnetic stripe machine for payment cards adopts high-end imported servo motors from Panasonic, Mitsubishi, etc., and high-precision ball screw transmission, with a transmission error of ≤0.02 mm/m, to build a closed-loop automatic feeding system. The operation, feeding, and length of the closed-loop feeding system are adjustable. Compared with the stepping motor, the response time of the servo motor is increased by 30%, and the positioning accuracy is ±0.1 mm. Thus, the needs of producing high-end cards such as Visa and MasterCard are met. When processing 0.1 mm thin paper cards, the speed needs to be increased to 15 m/min. When processing PVC cards in batches, the hidden danger of welding misalignment is avoided from the beginning.

Precise temperature control of magnetic stripe machine for payment card

The magnetic stripe machine supports multiple languages, and the operation interface adopts a 7-inch digital touch screen. Users can flexibly choose Chinese and English operation languages. It stores the commonly used material presets, such as the PVC card preset to 180℃ and the PET card preset to 200℃, which is convenient for calling. The system allows users to call or set the temperature by referring to the type of magnetic stripe and card base. The system controls the temperature with an accuracy of ±2℃. The system monitors continuously and adjusts the temperature within 0.5 seconds. Avoid demagnetization of the magnetic stripe, deformation of the card base, poor welding, and other phenomena, and ensure the uniformity and stability of batch quality.

Independent adjustment of magnetic laying head

The magnetic stripe machine for payment cards is designed for small-batch and multi-specification production. Since the temperature and pressure of each laying head are independently controlled, small-batch and multi-specification production can be carried out. Due to the different characteristics of the magnetic stripe and the card base, the temperature and pressure requirements for welding are also different (the adjustable temperature range is 50~300℃, and the adjustable pressure range is 0.1~0.5 MPa). During the operation, the operator can fine-tune the single fitting head through the touch screen interface. For example, when producing synchronously, one group can be set to 180℃/0.3 MPa to weld PVC membership cards, and the other group can be set to 150℃/0.2 MPa to process paper coupons, realizing parallel production and increasing the flexibility of the equipment by 50%. A single device can replace two traditional devices and is especially suitable for enterprises with more customized orders.

Features of the magnetic stripe machine

For the four core performances of the magnetic stripe machine for payment cards: one-stop production: the magnetic field of the magnetic head and the pressure structure are optimized, and the constant temperature and pressure control work is carried out to eliminate bubbles and false welding. The fatigue test of the welded magnetic stripe is determined to meet the ISO/IEC 7811 standard at a normal temperature of 25℃, and the welded magnetic stripe can withstand 5000 times of 180° bending; the cutting accuracy reaches ±0.05 mm, and the imported tungsten steel knife set (speed 3000 r/min) is used for servo positioning cutting, the cut is smooth and burr-free, and the defect rate is ≤0.3%; it is widely applicable to PET, PVC, paper card, and other materials and supports magnetic stripe processing with a width of 3-20 mm and a thickness of 0.1-0.5 mm. Product replacement does not require component replacement and can be completed in 5 minutes; it is highly automated, integrates multiple modules, reduces labor costs by 60%, and achieves a daily production capacity of 200,000 cards in an 8-hour work system.

Summary of the core value of the magnetic stripe card machine

This magnetic stripe machine has seven core technical advantages for the production of payment cards, bank cards, membership cards, etc.: The servo motor achieves accurate feeding of ±0.1 mm, the stability of the imported temperature control module is ±2℃, the independent paving head drive enhances flexibility, the cutting accuracy of ±0.05 mm is stable welding, the compatibility of various materials is strong, and high automation creates a perfect one-stop production (now one person can complete the work that used to be completed by three people and two devices). Shenzhen Quality Inspection and International Certification relies on this equipment to solve the pain points of low precision, poor efficiency, and high defect rate in traditional production. Through one person operating multiple machines, the production process can be quickly switched, rework can be reduced, and low cost and high efficiency can be achieved. This is an important piece of equipment for the company to enter the international market.

Shenzhen Wentong Quality Assurance

The proportion of imported core components of the magnetic stripe machine for payment cards developed and manufactured in Shenzhen is in the 85% quantile range. The Panasonic servo motor, Siemens temperature control module, and Swiss tungsten steel knife set are adopted. The products have passed a number of rigid assessments and a 24-hour no-load assessment. The equipment has been running for 1,200 hours, which is recognized by the whole industry. The standard running time is 800 hours. The mean time between failures (MTBF) is still at the leading level in the industry. The 110V/220V voltage range can be used at will, and it is equipped with an anti-interference, dust-proof, and moisture-proof structure.

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